Plastic Injection molding

BMI Injection Molding

BMI Injection Molding: Advantages, Applications, and Future Trends

In the world of manufacturing, BMI injection molding has emerged as a crucial process for producing high-performance components with exceptional strength and durability. This article provides an in-depth exploration of BMI (Bismaleimide) injection molding, shedding light on its properties, manufacturing process, advantages, applications, and future trends.

Properties of BMI for Injection Molding

BMI boasts a range of desirable properties that make it an excellent choice for injection molding applications. First and foremost, its exceptional thermal stability and resistance allow components to withstand high temperatures without compromising structural integrity. Furthermore, BMI exhibits high strength and stiffness, making it ideal for demanding applications that require robust and reliable performance. Additionally, BMI is inherently flame retardant and possesses remarkable chemical resistance, ensuring enhanced safety and longevity in various environments. Lastly, its exceptional dimensional stability ensures consistent part dimensions, even under extreme conditions.

BMI Injection Molding Process

The BMI injection molding process involves several essential steps that culminate in the production of high-quality components. To begin, the raw BMI materials are carefully selected and preprocessed. This may involve blending and compounding to achieve the desired material properties, followed by granulation and pelletization for ease of handling. Once prepared, the BMI materials are loaded into an injection molding machine.

Next, the mold design and tooling are established, taking into account the desired component geometry and structural requirements. The injection molding machine is then set up, and the BMI material undergoes a series of steps: melting and mixing, injection into the mold cavity, cooling, solidification, and ejection of the finished part. Finally, post-processing and finishing techniques may be applied to achieve the desired surface finish and dimensional accuracy.

Advantages of BMI Injection Molding

BMI injection molding offers numerous advantages that contribute to its growing popularity in various industries. First and foremost, BMI-based components exhibit an exceptional strength-to-weight ratio, making them ideal for lightweight applications without compromising structural integrity. This characteristic is particularly advantageous in industries such as aerospace and automotive, where weight reduction is critical for enhancing fuel efficiency and performance.

Additionally, BMI injection molding allows for significant design flexibility. Complex geometries, intricate details, and thin walls can be effortlessly achieved, enabling manufacturers to create innovative and efficient designs. Furthermore, BMI injection molding is cost-effective, as it allows for high-volume production with reduced labor and material costs. The durability and resistance of BMI components also translate to longer product lifecycles and reduced maintenance expenses.

Applications of BMI Injection Molding

BMI injection molding finds widespread use across multiple industries. In the aerospace and defense sector, BMI-based components are utilized in aircraft structures, engine components, and interior parts, thanks to their excellent thermal and chemical resistance. The automotive industry benefits from BMI’s lightweight properties in applications such as structural components, engine parts, and electrical connectors.

The electrical and electronics industry utilizes BMI injection molding for manufacturing components like connectors, sockets, and housing for electronic devices, where high temperature and flame resistance are critical. Additionally, the medical and healthcare sector relies on BMI injection molding for producing sterilizable medical instruments and implants due to its exceptional chemical resistance and biocompatibility. Furthermore, BMI injection molding finds applications in other industrial sectors, such as oil and gas, where resistance to harsh chemicals and extreme environments is essential.

Challenges and Considerations in BMI Injection Molding

While BMI injection molding offers numerous advantages, there are challenges and considerations that manufacturers must address. One of the primary challenges is the selection and availability of suitable BMI materials. It is crucial to choose the appropriate BMI formulation that aligns with specific application requirements.

Optimizing processing parameters is another critical consideration. Proper control of temperature, pressure, and cooling rates during the injection molding process ensures consistent part quality and minimizes the risk of defects or material degradation.

Tooling and mold design complexity is another factor to consider in BMI injection molding. Due to the high-temperature processing requirements of BMI, specialized molds and tooling materials are often necessary to withstand the extreme conditions. This can increase production costs and require expertise in mold design and maintenance.

Cost implications also need to be taken into account. BMI materials can be more expensive compared to other thermoplastics, and the specialized tooling requirements can add to the overall production costs. However, the long-term benefits of BMI, such as extended component lifecycles and reduced maintenance expenses, often outweigh the initial investment.

Environmental and sustainability factors are gaining increasing importance in the manufacturing industry. While BMI itself is not inherently eco-friendly, efforts are being made to develop sustainable alternatives and improve the recyclability of BMI-based components. Manufacturers should consider the environmental impact of BMI injection molding and explore ways to minimize waste and promote recycling.

Future Trends and Innovations in BMI Injection Molding

The field of BMI injection molding is continually evolving, with ongoing research and development focused on advancing materials and processes. One of the future trends is the development of improved BMI material formulations. Researchers are working on enhancing the properties of BMI, such as thermal stability, flame retardancy, and processability, to expand its application range and meet increasingly demanding requirements.

Furthermore, advancements in processing techniques are being explored to optimize the injection molding process. This includes the development of advanced injection molding machines and technologies that provide better control over temperature, pressure, and cooling rates. These innovations aim to further improve the quality and consistency of BMI-based components.

Integration with additive manufacturing, or 3D printing, is another exciting area of future development. Combining BMI injection molding with additive manufacturing techniques allows for the production of complex and customized components with enhanced design freedom. This integration opens up new possibilities for rapid prototyping, small-batch production, and the creation of intricate structures that were previously challenging to manufacture.

Sustainable and eco-friendly approaches are also gaining traction in the BMI injection molding industry. Efforts are being made to develop bio-based and recyclable BMI materials, as well as explore efficient recycling methods for BMI-based components. These sustainability-focused innovations aim to reduce the environmental footprint of BMI injection molding and promote a more circular and environmentally conscious manufacturing process.

At Sincere Tech, a leading injection mold manufacturer in China, we recognize the significant role custom injection molding plays in achieving manufacturing excellence. With our extensive expertise in the field, we are proud to offer high-quality custom injection molding services that adhere to the most stringent industry standards.

Our team comprises skilled professionals who are dedicated to delivering exceptional results tailored to your specific needs. Equipped with state-of-the-art equipment and driven by a commitment to innovation, we ensure a seamless and efficient manufacturing process from start to finish.

Right from the initial design phase, we prioritize meticulous attention to detail to guarantee that every product meets your exact specifications. Our experienced engineers work closely with you, offering valuable insights and recommendations to optimize the design for injection molding. This collaborative approach leads to cost-effective solutions without compromising on quality.

We harness the unique properties of plastic materials to create products that boast not only a superior surface finish but also tight tolerances. This not only results in reduced waste rate costs but also contributes to improved energy efficiency and enhances the overall user experience.

No matter your industry or application, our custom injection molding capabilities cater to a wide range of needs. Whether you require consumer goods, automotive components, electrical enclosures, medical devices, or industrial parts, we have the expertise and resources to meet your requirements.

Partner with Sincere Tech China mold maker for your custom injection molding needs and experience the benefits of our exceptional manufacturing capabilities, attention to detail, and commitment to delivering top-quality products that exceed your expectations.

If you have a plastic mold project that is looking for mould suppliers to support you, contact us to get price now.

Conclusion

BMI injection molding offers a host of advantages, including exceptional thermal stability, high strength-to-weight ratio, and design flexibility. It finds applications in industries ranging from aerospace and automotive to electronics and healthcare. While challenges exist in material selection, processing parameters, and cost considerations, ongoing research and development are addressing these issues.

Looking ahead, the future of BMI injection molding holds promising advancements in material formulations, processing techniques, and sustainable approaches. These innovations will further expand the applications of BMI-based components and contribute to more efficient, durable, and environmentally friendly manufacturing practices. As the field continues to evolve, BMI injection molding is poised to play a vital role in shaping the future of the manufacturing industry.

Cast Aluminum Paint

The Ultimate Guide to Cast Aluminum Paint: Choosing, Applying, and Maintaining

Introduction: Cast aluminum paint is a crucial solution for protecting and enhancing the appearance of cast aluminum surfaces. Whether you’re refinishing outdoor furniture, automotive parts, or decorative items, selecting the right paint and applying it correctly can make all the difference. In this comprehensive guide, we will explore everything you need to know about cast aluminum paint, from understanding the material itself to choosing the appropriate paint type, application techniques, and maintenance tips.

I. Introduction to Cast Aluminum Paint

Cast aluminum paint is a specialized coating designed specifically for cast aluminum surfaces. It offers a range of benefits, including corrosion resistance, enhanced durability, and aesthetic appeal. By using cast aluminum paint, you can protect your cast aluminum objects from the damaging effects of moisture, UV rays, and other environmental factors.

II. Understanding Cast Aluminum

Before diving into the world of cast aluminum paint, it’s important to grasp the characteristics and applications of cast aluminum. Cast aluminum is a versatile material known for its lightweight nature, excellent heat conductivity, and high strength-to-weight ratio. It finds widespread use in various industries, including automotive, aerospace, and home decor.

III. Choosing the Right Cast Aluminum Paint

Selecting the appropriate cast aluminum paint involves considering several crucial factors. These include the surface preparation requirements, environmental considerations, and the desired finish and appearance. Each paint type, such as epoxy-based, polyurethane-based, acrylic-based, or heat-resistant cast aluminum paint, has its own unique properties and advantages. By understanding these factors, you can make an informed decision that suits your specific needs.

IV. Surface Preparation for Cast Aluminum Painting

Proper surface preparation is key to achieving a flawless and long-lasting finish. The process typically involves cleaning and degreasing the surface, followed by sanding and smoothing out any imperfections. Applying primers and sealers helps improve adhesion and ensures a smooth base for the paint to adhere to.

V. Application Techniques for Cast Aluminum Paint

When it comes to applying cast aluminum paint, there are different techniques available, including spray painting, brush application, and roller application. Spray painting is often the preferred method as it allows for a more even and professional finish. However, brush and roller techniques can be suitable for certain situations. Proper equipment, safety precautions, and step-by-step instructions are essential to achieve optimal results.

VI. Tips for Achieving a Professional Finish

To achieve a truly professional finish, certain tips can make a significant difference. Proper drying and curing techniques, such as allowing sufficient time for the paint to dry between coats, are crucial. Sanding and buffing the surface can help achieve a smooth and flawless appearance. Additionally, applying a clear coat provides added protection and a glossy finish.

VII. Maintenance and Care of Cast Aluminum Painted Surfaces

Once your cast aluminum surfaces are painted, proper maintenance is essential to ensure their longevity. Regular cleaning and proper protection against environmental factors, such as extreme temperatures and moisture, can help preserve the paint’s integrity. In case of any damage or wear, knowing touch-up and repair techniques will enable you to restore the appearance effectively.

VIII. Safety Precautions and Environmental Considerations

When working with cast aluminum paint, it’s crucial to prioritize safety. Wearing the appropriate personal protective equipment (PPE), ensuring proper ventilation, and following containment measures are essential to protect yourself and the environment. Proper disposal of paint and cleaning materials should be done in accordance with local regulations.

IX. Frequently Asked Questions (FAQs)

Can I paint directly on cast aluminum without priming?
How long does cast aluminum paint typically last?
Can I use regular paint for cast aluminum?
How can I remove old cast aluminum paint?

X. Conclusion

Cast aluminum paint offers a range of benefits, from protection against corrosion to enhancing the aesthetic appeal of cast aluminum surfaces. By following the steps outlined in this guide, you can ensure a successful and long-lasting paint job.

Remember to carefully select the appropriate cast aluminum paint based on factors such as surface preparation requirements, environmental considerations, and the desired finish. Take the time to properly clean, degrease, and prepare the surface before applying the paint. This will ensure better adhesion and a smoother base for the paint to adhere to.

When it comes to applying the paint, consider using spray painting for a more even and professional finish. However, brush and roller techniques can also be effective in certain situations. Follow the recommended drying and curing times, and consider adding a clear coat for added protection and a glossy appearance.

To maintain the beauty and integrity of your cast aluminum painted surfaces, establish a regular cleaning routine and protect them from harsh environmental conditions. If any damage or wear occurs, learn how to perform touch-ups and repairs effectively.

Throughout the process, prioritize safety by wearing the appropriate personal protective equipment and ensuring proper ventilation. Dispose of any paint or cleaning materials responsibly to minimize environmental impact.

In conclusion, cast aluminum paint is a valuable solution for protecting and enhancing cast aluminum surfaces. By understanding the material, choosing the right paint, following proper application techniques, and practicing regular maintenance, you can achieve professional results and enjoy the benefits of a beautifully painted cast aluminum surface for years to come.

Looking for a reliable and efficient China die casting manufacturer? Look no further than GC Precision Mold Co. Ltd! Formerly known as Aluminum Die Casting (China) Ltd., we specialize in die casting parts and have two manufacturing companies for high pressure die casting (aluminum die casting, zinc die casting, magnesium die casting), aluminum gravity casting, aluminum sand casting, aluminum profile, aluminum precision machining, metal die casting, and forging casting.

Our head office is located in Dong Guan City, Guang Dong Province, and our resident senior Western management team permanently monitors the development of products, projects, manufacturing processes, quality assurance, and control.

We take pride in carrying out assembly operations in our own plant to ensure the quality of complex, engineered, and critical-to-manufacture products. We also protect the intellectual property of our customers.

Choose GC Precision Mold die casting manufacturer for exceptional quality and service. Contact us today to learn more about our services and how we can help meet your die casting needs!

Curling iron hair tools

So, your trusty mid-priced hair iron just died out on you and you’re out to get something better, or maybe you just want to know what difference there is between a regular hair iron and a professional one. It’s true that a professional hair iron is more desirable (and we also know that these kinds are generally more expensive), but some women don’t know what the professional hair iron has that the regular type doesn’t.

Some things you may notice with a regular hair iron are the materials used being less durable and don’t last through long periods of time. With the heat plates it’s the same, as they’re usually made out of aluminum and then painted to look like higher quality materials such as ceramic or tourmaline. This can potentially damage your hair more, especially with frequent use. Furthermore, the plates don’t heat up as evenly as professional brands, so straightening with them becomes a chore with rather ineffective results.

Now, a professional model is something different. This type of hair iron features plates made of GENUINE ceramic, tourmaline or titatunium, which are quality materials considered much more desirable than aluminum. Plates that are ceramic, tourmaline or titanium are guaranteed to last and produce the best results. This is why those of you who need straight hair fast should pick a professional hair iron over a regular one, and it’s why the majority of hair salons and hair stylists employ top brands because of how quickly they heat up and how effectively they work. Some can be used within minutes of being plugged in, with the entire plate being heated evenly and letting you work on more hair at a time.
If you’re after convenience, the best you can do is go pro. Plus, you can enjoy all the extra features that come with a professional hair iron and are worth the extra dollars, like curved plate edges, swivel cords, travel cases or even interchangeable plates.

Curling Hair with a Hair Iron

Curling hair? With a hair iron? That’s crazy, everyone knows that to curl your hair you need a CURLING iron or hot rollers…
Well, if you’re lucky to own a flat iron, then beautiful, bouncy curls are possible! In fact, curls created using hair irons look even better and more natural than those made by traditional curling methods. How can you achieve this? Well heat up the hair iron, and turn sectioned locks around the hot plates instead of just gliding over your hair like you would when straightening. It’s not quite as easy as it sounds and it can be awkward at first but you’ll soon get the hang of it. For best results, use a hair iron with curved edges, since the rounded shape makes more natural looking, less ‘broken’ curls.

A little different from curling using a curling iron or hot rollers, your hair iron shouldn’t be placed at the ends of your hair and then curled upwards. On the contrary, start from the roots of your hair (about 2 inches from the scalp) and close the hot plates over your hair just as though you would do while straightening. Once you start sliding the iron towards the ends, rotate it anywhere from half a turn to a turn and a half in any direction you wish your curl to be, winding your hair around the plates. You can change the direction of each curl to give yourself a more natural look. Next, you pull the hair iron along your hair, moving in the same direction of the specific curl and release when you get to the end. You should have a lovely, bouncy curl. If not, try out the technique again until you achieve it.

airflow hair straightener is one of the best hair straightener, you may need to try one.

You can make your curls bigger or smaller depending on the size of the sections of your hair that you take between the hot plates. Plus, the speed you apply when moving the iron along the curl can affect the curl: slower means tighter curl and quicker means looser waves. To protect your finished do, use some hairspray or curl enhancing styling product to maintain the look.

What Is An Ionic Hair Dryer

Most heating appliances, like the heater in your car, flat irons and even synthetic clothes produce large amounts of positive charged particles, called positive ions. It has been known for some time that exposure to positive ions has a negative impact on our overall physical and psychological healthier. They’re also bad for your hair.

Conventional hair dryers produce lots of positive ions which often leaves hair feeling dry, dull and frizzy.

Ionic hair dryers are a recent introduction and produce negative ions. Negative ions have been shown to break down water droplets into much smaller micro-droplets that can be easily absorbed into the hair shaft. This has several benefits. Firstly, it takes less time to dry hair, thus reducing the time hair is subjected to harmful heat. Secondly, because water is absorbed into each shaft of hair it is hydrated from the inside out, which makes the cuticle lie flat and promotes glossy, healthy hair and eliminate frizz.

Each ionic hair dryer will also be made from ceramic materials as ceramic isolates the ionic generators and concentrates the ions at the tip where the air stream will take them to the hair.

What Is The Best Ionic Hair Dryer?

This depends very much on what you’re looking for in a hair dryer. There are many good tools on the market but here are some recommendations. If budget is the main concern, then the Olayer infrared high speed Hair Dryer is a very good choice. It comes with 4 heat settings, speed control and a cool shot button. You also get a ceramic diffuser, concentrator and pick. If you’re looking for one that is of professional design then you should take a look at the BaByliss Thermal Ionic Hair Dryer. If you willing to pay top dollar and really want the best that’s currently out there, then take a look at the T3 Evolution Hair Dryer. This blow dryer comes with a 2000 watt motor, 2 speed and 4 heat settings plus a cool shot button and it’s very light, weighing only 13.5 ounces.

The above are just 3 of many top rated ionic hair dryers. All the brands of hair dryers listed on this site have their own version, so it may be worthwhile seeing what each has to offer in terms of function, motor and price.

There are more high speed hair dryer made by olayer hair dryer manufacturer which are all of the best hair dryers on the market today.

Hybrid Car Has Body 3D-Printed via Stratasys Technology

Stratasys has announced a development partnership with the Winnipeg, Canada, engineering group Kor Ecologic. The engineering group is creating a highly fuel-efficient and environmentally friendly motor vehicle, code-named Urbee, that is the first car ever to have its entire body 3D-printed via additive manufacturing processes.

In terms of US gallons, the electric/liquid-fuel hybrid vehicle offers fuel economy of better than 200 mpg on the highway and 100 mpg in city driving with either gasoline or ethanol. (Equivalents would be 85 km/l highway and 42.5 km/l city, or 1.18 l/100 km and 2.35 l/100 km city, respectively.)

The car is charged overnight from any standard home electrical outlet. Alternately, it can be charged by renewable energy from a windmill or a solar-panel array small enough to fit atop a single-car garage.

“Other hybrids on the road today were developed by applying ‘green’ standards to traditional vehicle formats,” says Jim Kor, president and chief technology officer of Kor Ecologic. “Urbee was designed with environmentally sustainable principles dictating every step of its design.”

Stratasys developed the fused deposition modelling (FDM) rapid prototyping process that was used to build the Urbee.

“Our goal in designing [the car] was to be as green as possible throughout the design and manufacturing processes. FDM technology from Stratasys has been central to meeting that objective. FDM lets us eliminate tooling, machining and handwork, and it brings incredible efficiency when a design change is needed. If you can get to a pilot run without any tooling, you have advantages.”

Urbee is the first prototype car ever to have its entire body 3D-printed by means of an additive process. All exterior components, including the glass-panel prototypes, were created using Dimension 3D Printers and Fortus 3D Production Systems at Stratasys’ RedEye on Demand digital manufacturing service.

A full-scale Urbee prototype was displayed for the first time in the United States at the SEMA Show in Las Vegas in early November by technology partner Tebis. A 1/6-scale finished model was shown at the Stratasys booth.

Injection molding is a manufacturing process, which is making semi-finished parts of certain shapes by pressurizing, injecting cooling and separating molten thermoplastic.

Validate and optimize your tool design

Agenda

Challenges
Design phases
Simulation methods
Summary and question

Challenges

Many factors and decisions for molded components

Continual change

Part geometry, process type, material design, mold design

Application criteria

Function, cosmetics, volume, economics, life cycle

Variations

Lot-2-material, machine ware, machine cloning, mold ware

Process and analysis types

Gate location analysis
Molding window
Filling
Runner balancing
Fiber orientation
Packing
Design of experiment
Venting analysis
Crystallization analysis
Core shift analysis
In-mold label
Wire sweep paddle shift
Cooling and heating analysis…………steady state, transient, multi cycle, conformal
‘repaid heating and cooling…………water, steam electrical or induction
War page and shrinkage analysis
Thermoplastic injection molding
Two-shot molding sequential, insert molding, over-molding, IMD
Gas-assisted injection molding
Injection compression molding
Bi-injection molding
Microcellular injection molding
Birefringence
Structural reaction injection molding
Rubber, liquid silicone injection molding
Multiple-barrel reactive molding
Reaction injection molding
Microchip encapsulation and underfill encapsulation
Export as-manufactured properties to FEA
Defect visualization

The Best opportunity for the design process

Part design

Concept, select material, prototype, estimate cost…..

Mold design

Quoting, concept, initial layout, during fabrication…….

Process development

Develop a stable process, optimize quality criteria, and minimize cycle time

Production troubleshooting

Oops…….. I did it again

Product development cycle

Lower costs through upfront insight into the part and mold optimization
Reduce time to market and avoid warranty issues and recalls
Have confidence that the design is the right

Part design

DFM

Normal wall thickness

Thickness variation
Traffic-light display
Plastic design rule: thickness changes no more than 30% of nom. Wall thickness

Draft angle

Draft variations
The Draft is acceptable locations

Undercut

Suitable undercuts

Molding window analysis

Take the guesswork out of your process window

Helps determine process window and optimum conditions

Full range of plastic mold, melt temperature
Pressure limit
Temperature drop through part

Define the size of window by

Number and location of gates
Per geometry
Material – can compare several materials

Mold design

Runner system
Venting
Steel types
Cooling and heating

Cooling and heating

Revised design

Range 72 – 105 degree
Difference 33 degree
Average tem 89.1 degree

Original design

Range 55 – 119 degree
Difference 64 degree
Average tem 88.2 degree

Variable coolant inlet temperature and coolant during a cycle:

Heating phase
Air purge
Cooling phase
Air purge

Mold heated by:

Water, steam, electrical or induction

Heating and cooling phase:

Time or temperature (thermocouple) controlled

Summary

The design is the choice of your

Mold design
Part geometry
Process type
Material

Validate and optimize your design

Part simulation
Runner simulation
Venting simulation
Cooling and heating simulation
Design of experiment

New Owner to Help Synventive Reach Goals in Its Five-Year Growth Plan

Synventive Molding Solutions,a world-leading designer, manufacturer, and supplier of custom process-improvement systems and related components for the injection moulding industry, has been acquired by Advent International, a global private equity investment company headquartered in Boston, Massachusetts, USA. Purchasing the company from Madison Capital Partners, Advent International will support Synventive in its five-year growth plan by providing financial and strategic resources to enable it to grow both organically and through possible acquisitions.

Synventive has multinational headquarters and factories in the United States and the Netherlands, with additional manufacturing facilities in China and Germany. The company employs more than 550 people worldwide and has a global network of sales offices that provide sales and service to customers in more than 50 countries.

The acquisition by Advent International is expected to enhance Synventive’s long-term value by allowing it to continue to focus intensely on customer needs and product innovation in its core specialty of hot runner control technology.

“Synventive will continue with its current strategy, which is to become the supplier of first choice to the plastic injection molding industry,” said Synventive president and CEO Dale Barnhart. Efforts to develop new products, shorten delivery cycles, improve product quality, and seek ways to increase the value of its systems to plastic-injection moulders will be paramount, Barnhart added. “Just as important, we will also continue to enhance our sales, application engineering, and postsales service support.”

Synventive will continue to expand its geographic reach. The latest example of this intention is the new facility the company opened in China, which began production in August.

Enterprise Planning Software Firm IQMS Launches Full-Scale European Enterprise

The globalization of manufacturing is driving business opportunities for California-based IQMS, the developer of EnterpriseIQ enterprise resource planning (ERP) software for repetitive, process, and discrete manufacturing environments. In 2004, 25% of the company’s growth came from elsewhere than the United States. Consequently, the company has officially launched IQMS Europe, which folds its exclusive distribution partnership with Plasticsgrid into the IQMS global organization.

IQMS and Plasticsgrid teamed up in 2002 to deliver the EnterpriseIQ system to manufacturers throughout Europe. A third party provided implementation services. Now, with IQMS Europe, one company will provide sales, marketing, implementation, and service to European customers. The consolidation strengthens the ERP provider’s overall position in Europe.

“IQMS Europe enables us to offer our customers a complete service with enhanced support and implementation services,” said Ola Gejde, managing director of IQMS Europe. “Our knowledge of the precise needs of manufacturers helps customers achieve faster implementation time and higher return on investment with EnterpriseIQ. EnterpriseIQ gives manufacturers the ability to manage their operations across multiple plants, multiple languages, and even multiple currencies with one comprehensive system.”

Plasticgrid has offices in Stockholm, London, and Kapellen, Belgium, and its managers in those locations have a combined 75 years of manufacturing, plastics and chemicals, and information technology experience. Their expertise gives IQMS Europe a strong understanding of the specific needs of manufacturers in the plastics, automotive, medical, and other industries.

One in four new IQMS customers last year were outside the United States. Earlier in 2005, the company formed IQMS Asia and opened its first office in Kaohsiung, Taiwan. A second IQMS Asia office recently opened in Shanghai. EnterpriseIQ software is now available in Simplified and Traditional Chinese, as well as English, German, Dutch, Swedish, and Spanish.

IQMS was named one of Start magazine’s “Hottest Companies” in 2004 and in 2005 was on the magazine’s list of companies to “Keep an Eye On” this year.

Strong MCAD Growth Is Seen

The worldwide mechanical computer-aided design (MCAD) and product life-cycle management (PLM) market grew to nearly $4 billion in 2004, according to research undertaken by Wohlers Associates Inc. in conjunction with Cyon Research. Wohlers and Cyon found that the top four firms in the field—Autodesk, Dassault, UGS, and PTC—had $3.871 billion in sales in 2004 as against $3.38 billion the preceding year, for an increase of 14.5%.

According to Wohlers Report 2005, net income for those four companies collectively grew by 79.7% during the period, from $271 million in 2003 to $487 million in 2004.

In terms of commercial seats, the leading MCAD product in 2004 was, according to the study, Autodesk Inventor. Following in order were CATIA, UGS NX, SolidWorks, Pro/Engineer, and Solid Edge. MCAD products not counted by the investigators included Alibre, KeyCreator, OneSpace Designer, IronCAD, thinkdesign, VX CAD/CAM, and Cobalt.

Cyon Research, which provides design, engineering, construction, and manufacturing firms with a strategic outlook regarding the software tools and processes on which those companies rely, worked closely with Wohlers, an independent business consulting firm, to determine CADsolid-modelling growth trends. This information has enabled Wohlers to forecast the expansion and acceptance of additive fabrication technology for applications such as rapid prototyping, which is the primary focus of Wohlers Report 2005. Wohlers’ worldwide study is a 256-page softcover publication that presents the state of the rapid prototyping, tooling, and manufacturing industry.

EMO Encore for Yamazaki Mazak U.K.

Anyone who missed the biggest-ever Yamazaki Mazak U.K. EMO display at this year’s machine tool exhibition in Hannover will have a second opportunity to catch up with the latest Yamazaki Mazak technology at the company’s “EMO Encore” event, which takes place at its Worcester Technology Centre November 22–25. The open house will feature 12 products from the thought-provoking EMO display.

Highlights will be the new Angulax 900 high-productivity machining centre (pictured), which introduces a new approach to multisurface machining, and the new Multiplex 8200Y multitasking turning machine that, with its combination of two spindles and three turrets, is ideally suited to single-setup applications. These post-EMO exhibits will be joined by other products from the Yamazaki Mazak portfolio, ranging from the relatively simple 2-axis lathes and 3-axis machining centres of the Nexus series to such advanced-technology machines as the Mark IV Integrex-300 ST multitasking machine equipped with the new Mazatrol Matrix CNC.

Matrix, which had its global launch at EMO 2005, is a sixth-generation control system capable of controlling up to 9 axes, including 5-axis simultaneous machining. Its calculation capability delivers high-speed, high-accuracy machining, even with submicron programme commands. Also, innovatively designed pulse encoders on each linear axis enhance surface finish quality by generating 16 million pulses per revolution.

For motor-sport enthusiasts, EMO Encore offers a not-to-be-missed opportunity to check out Kimi Raikkonen’s Team McLaren Mercedes Grand Prix car.